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China 11kV Compact Substation 1000kVA Prefabricated Box-Type Substation – Quality Factory Suppliers
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China 11kV Compact Substation 1000kVA Prefabricated Box-Type Substation – Quality Factory Suppliers

The YB□-12 series intelligent integrated substation, often referred to as the European type substation, is a cutting-edge solution designed for high-voltage switchgear, distribution transformers, and low-voltage distribution devices. Manufactured in China, this compact and efficient factory-prefabricated distribution equipment is suitable for both indoor and outdoor applications, Engineered with a specific wiring solution, it seamlessly integrates high-voltage power receiving, transformer functions, and low-voltage distribution within a single unit. The substation is housed in a robust and fully enclosed steel structure or non-metal box, ensuring protection against moisture, rust, dust, rodents, fire, theft, and environmental factors, As a product from leading suppliers in the industry, the YB□-12 series is ideal for various applications, including urban power grid renovations, residential communities, high-rise buildings, industrial and mining areas, hotels, shopping malls, airports, railways, oil fields, docks, and highways. Additionally, it is suitable for temporary power facilities and other indoor and outdoor locations, showcasing the versatility and reliability of this integrated substation solution

    Model meaning

    Model Meaning Diagram

    Conditions of use

    Altitude: ≤1000m;
    Ambient temperature: upper limit of ambient air temperature +40℃, lower limit -15℃;
    Relative humidity: The daily average relative humidity shall not exceed 95%; monthly average relative humidity shall not exceed 90%;
    Installation location: in places without fire, explosion hazard, conductive dust, chemical corrosive gas and severe vibration;
    When the above normal service conditions cannot meet the usage requirements, the user shall negotiate with the manufacturer.

    Product characteristics

    The basic structure of the substation is classified into “目” and “品” shapes. The box framework is welded with high-quality channel steel and angle steel, with high mechanical strength. The box is made of aluminum alloy profiles, which have good anti-corrosion ability. The overall beautiful appearance can be coordinated with the surrounding environment through painting and coloring. The carefully designed bottom lifting device provides great convenience for installation, transportation and movement.

    There are independent high-voltage room, transformer room and low-voltage room inside the substation, and the lighting in each room automatically opens with the opening of the door. The high-voltage room is equipped with high-voltage ring main unit, which can be selected as compressed air type or vacuum load switch according to user needs, and it also has the "five prevention" function. When current-limiting high-voltage fuse is used, if a phase fuse is blown, the load switch will automatically open, avoiding faults caused by phase loss operation.

    The transformer room adopts natural ventilation and automatic control forced cooling device, with exhaust system that automatically controls with temperature changes, which can effectively control and reduce the temperature inside the box to meet operational requirement. According to user requirements, anti-condensation device can also be used, which can be easily accessed from both sides of the transformer room through the door along the track. The box material can prevent rainwater and dirt from entering, and has the conditions for long-term outdoor use, ensuring anti-corrosion, waterproof and dustproof performance, long service life, simple maintenance, as well as beautiful appearance.

    ① Transformers can be dry-type or oil immersed type.
    ② The low voltage room has the overall function of low-voltage switchgear, which can be selected and combined by users at will.
    ③ Outer shell material: including composite plate, stainless steel composite plate, aluminum zinc plated plate, stainless steel plate and metal carved plate.
    ④ Structural feature: The high-voltage structure is reasonable and compact, and HXGN17 and XGN15 ring main units can be selected, all of which have five prevention interlocking functions. The natural ventilation and automatic ventilation cooling system for transformer can be applied to dry-type and oil-type transformers.
    ⑤ Low voltage room: Multiple structural distribution solutions can be adopted according to user requirements, including power distribution, lighting distribution, reactive power automatic compensation, energy metering and other functions, and it's equipped with an automatic lighting system.

    Substation performance parameter

    No. Item Unit Parameter
    High voltage unit Rated frequency Hz 50
    Rated voltage kV 7.2、12
    Rated current A 400、630
    Transfer current A 1200~3150
    Power frequency withstand voltage(phase-ground,phase-phase/isolating distance) kV 42/48
    Lightning impulse withstand voltage(phase-ground,phase-phase/isolating distance) kV 75/85
    Rated short-circuit breaking current (current-limiting fuse) kA 31.5
    Rated capacity kVA 30~2000
    Tap range   ±2x2.5%、±5%
    Transformer unit Connecting group % YynO、Dyn11
    Impedance voltage % 4、4.5
    Low voltage unit Rated voltage V 220、380
    Rated current of main circuit A 50~4000
    Branch current A 5~800
    Outer shell Protection level (conventional product)   IP33D
    Noise level db ≤50

    Substation layout plan

    Substation layout plan 1
    Substation layout plan 2
    Substation layout plan 3
    Substation layout plan 4
    Substation layout plan 5
    Substation layout plan 6

    Basic drawing and layout plan

    Basic drawing and layout plan

    Frequently Asked Questions (FAQ)

    What are the normal environmental conditions required for installing this substation?
    The substation should be installed at an altitude of ≤1000m, within an ambient temperature range of -15℃ to +40℃. Daily average relative humidity must not exceed 95% (monthly average ≤90%). The installation site must be free from fire, explosion hazards, conductive dust, chemical corrosive gas, and severe vibration.
    What types of transformers can be used in this substation?
    The substation is highly flexible and can accommodate both dry-type and oil-immersed type transformers depending on the user's specific operational needs.
    What materials are available for the outer shell of the substation?
    The outer shell is available in several durable materials, including composite plates, stainless steel composite plates, aluminum-zinc plated plates, stainless steel plates, and metal carved plates.
    How does the substation handle temperature control and cooling inside the transformer room?
    The transformer room is equipped with a natural ventilation design combined with an automatic control forced cooling system. The exhaust system automatically triggers and adjusts based on temperature changes to effectively control and reduce the internal heat.
    What protective and safety features are integrated into the high-voltage room?
    The high-voltage room features a compact structure with "five prevention" interlocking functions. It uses high-voltage ring main units (compressed air or vacuum load switches) and current-limiting high-voltage fuses. If a phase fuse blows, the load switch automatically opens to prevent faults caused by phase loss.
    What is the protection level and noise level of this substation?
    The conventional substation product has a protection level rating of IP33D and maintains a low noise level of ≤50 db during operation.