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China FLN36 (12-40.5KV) Load Break Switch Suppliers - High Voltage SF6 Switch Factory
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China FLN36 (12-40.5KV) Load Break Switch Suppliers - High Voltage SF6 Switch Factory

The FL(R)N36 (12-40.5kV) sulfur hexafluoride (SFhigh-voltage load break switch is a state-of-the-art switching solution designed for voltages ranging from 12kV to 40.5kV. This innovative equipment utilizes SF6 gas as both an insulating and arc-extinguishing medium, ensuring reliable performance. Featuring compact dimensions, it offers easy installation and excellent environmental adaptability. The switch operates across three positions: closing, opening, and grounding.

This series includes two variants: the FL(R)N36 (12-40.5kV) with a K-type single-spring operating mechanism and the FL(R)N36 (12-40.5kV) with an A-type double-spring operating mechanism. Additionally, this load break switch can be integrated with fuse combinations, providing essential control and protection functions for electrical equipment in power supply and substations. It is particularly well-suited for applications such as ring network cabinets, cable distribution boxes, and distribution opening and closure.

Our products are manufactured in compliance with international standards such as IEC60265, IEC62271, GB3804, and GB1692As a leading China supplier and factory of high-voltage switches, we commit to delivering quality and reliability in every unit.

    Model meaning

    Model meaning diagram of FLN36-12D load break switch

    Normal service condition

    • Ambient temperature: maximum temperature +40℃, minimum temperature -40℃
    • Humidity: Maximum average daily relative humidity ≤95%, maximum average monthly relative humidity ≤90%
    • Altitude: ≤2000 meters
    • Seismic capacity: 8 degrees
    • The surrounding air should be free from corrosive, flammable gas, water vapor and other obvious pollution, there should be no frequent violent vibration.
    • Annual leakage rate: ≤0.1%

    Special Conditions

    When the load break switch is used at an altitude of more than 2000 meters, it needs to be specially noted so that the design scheme can be adjusted during manufacturing.

    (At present, the load break switch manufactured by the company has a precedent of safe operation at an altitude of about 3,000 meters)

    Structural principle

    FLN36-12D load break switch main circuit and ground circuit are sealed in the epoxy resin made of APGl art cast insulation shell, with good insulation performance, anti-pollution environment and other advantages. The insulation shell is composed of the upper and lower insulation covers and is filled with SF6 gas with a relative pressure of 0.4bar. The lower insulation cover has explosion-proof measures to ensure that the overpressurized SF6 gas is directly sprayed into the rear channel of the cabinet in case of an accident, ensuring personal safety.

    Arc-extinguishing principle

    SF6 gas has good arc extinguishing performance. In order to extinguish the arc quickly, the switch generates an arc when the static and static contacts are just separated during the process of breaking the current. At this time, due to the magnetic field of the permanent magnet, the arc is driven around the static and static contacts to rapidly dissociate and cool, and is extinguished when the current is over zero. This permanent magnet rotating arc principle has strong extinguishing ability, light contact burn, and prolongs electrical life.

    Structural characteristics

    The load break switch and the combined appliance are composed of the same insulated body switch body, the same spring operating mechanism, the fuse contact holder and the fuse action impact trip system. The load break switch of the front connector of the touchable cable is composed of a special insulated body switch body and a general spring bath moving mechanism.

    The upper and lower body is injected by epoxy resin to form an inflatable inner cavity. The rotating movement of the public moving contact can complete the three working states of "make-break-ground" in order. The electric closing and opening can be installed on the basic hand spring energy storage operating mechanism to achieve remote control operation for users to choose.

    The front of the mechanism box is provided with SF6 gas pressure gauge and position indication. The pressure gauge is used to monitor SF6 gas pressure changes. The position indicating device is directly connected with the driving shaft of the moving contact, and the working position of the indicating moving contact is absolutely reliable.

    The rear part of the body is equipped with a safety diaphragm to meet the requirements of the pressure system, and has the function of pressure release and escape. When some kind of accident may occur in the arc extinguishing room, the pressure is too high. Overpressurized gas can break through the diaphragm and be released. The gas is sprayed directly to the rear, avoiding forward injection or other phenomena, thus ensuring personal safety.

    The load break switch and the ground switch, the ground switch and the front door (the switch has this interlock for cabinet allocation) have reliable mechanical interlocks.

    Order instructions

    The order should indicate:

    • Product model, name, specification, quantity;
    • Rated voltage, rated current;
    • Whether it is equipped with electric operating mechanism;
    • Name and quantity of spare parts and accessories;
    • Special conditions of use.

    Technical parameter

    Item Unit Argument
    Rated voltage kV 12 24 40.5
    Rated frequency Hz 50/60
    Rated current A 630
    1min power frequency withstand voltage, relative ground, phase/fracture kV 42/48 65/79 95/110
    Lightning impulse withstand voltage(peak) relative to ground, phase/fracture kV 75/85 125/145 185/215
    Main circuit rated heat stable current kA/3s 20
    Rated heat stable current of ground loop kA/2s 20
    Rated dynamic stable current(peak) kA 50
    Rated short-circuit closing current kA 50
    Rated closed-loop breaking current A 630
    Rated active load breaking current A 630
    Rated cable charging breaking current A 10
    Rated short-circuit breaking current kA 20
    Rated transfer current A 1750 1400 1000
    Mechanical life load break switch/ground switch Time 3000/2000
    SF6 gas pressure (relative pressure at 20℃) Mpa 0.045

    *If you need to choose products, subject to relevant tests.

    When the gas pressure in the switch is zero gauge pressure, the load switch can still operate the rated current.

    12kV profile and mounting dimensions

    Technical requirement

    • 1, Rated voltage: 12kv
    • 2, Rated current: 630A
    • 3, Power frequency voltage: 48kv/1min no flashover and breakdown phenomenon
    • 4, Partial discharge: 14.4kv/<10PC
    • 5, Screw hole tooth type is complete, can not feed
    • 6, Helium leak detection rate: ≤4x10-8/ Pa m3/s
    • 7, Grounding induction capacitance: 6pF
    12kV profile and mounting dimensions drawing 1
    12kV profile and mounting dimensions drawing 2
    12kV profile and mounting dimensions drawing 3
    12kV profile and mounting dimensions drawing 4

    24kV profile and mounting dimensions

    Technical requirement

    • 1, Rated voltage: 24kv
    • 2, Rated current: 630A
    • 3, Power frequency voltage: 65kv/ 1min no flashover and breakdown phenomenon
    • 4, Partial discharge: 26.4kv/<10PC
    • 5, Screw hole tooth type is complete, can not feed
    • 6, Helium leak detection rate: ≤ 4x10-8/Pa m3/s
    24kV profile and mounting dimensions drawing 1
    24kV profile and mounting dimensions drawing 2
    24kV profile and mounting dimensions drawing 3

    35kV profile and mounting dimensions

    Technical requirement

    • 1, Rated voltage: 35kV
    • 2, Rated current: 630A
    • 3, To the ground/phase frequency voltage: 70kV/1min
    • 4, The fracture frequency withstand voltage: 80kV/1min
    35kV profile and mounting dimensions drawing 1
    35kV profile and mounting dimensions drawing 2
    35kV profile and mounting dimensions drawing 3
    35kV profile and mounting dimensions drawing 4
    Frequently Asked Questions (FAQ)
    What are the ambient temperature requirements for the FLN36-12D load break switch?
    The switch is designed to operate within an ambient temperature range of a maximum of +40℃ and a minimum of -40℃.
    Can this load break switch be used at altitudes exceeding 2000 meters?
    Yes. While the standard design is rated for ≤2000 meters, special adjustments can be made during manufacturing for higher altitudes. The company has a proven history of safe operations at altitudes around 3,000 meters.
    How does the permanent magnet rotating arc-extinguishing principle work?
    When contacts separate, an arc is generated. The permanent magnet's magnetic field drives the arc around the contacts, causing it to rapidly dissociate and cool, effectively extinguishing the arc as the current passes zero.
    What safety measures prevent overpressure hazards in the insulation shell?
    The switch is equipped with an explosion-proof safety diaphragm at the rear. In the event of extreme overpressure, the diaphragm ruptures to release the gas safely towards the rear channel of the cabinet, protecting personnel.
    Can the switch operate if the SF6 gas pressure drops to zero?
    Yes, when the gas pressure in the switch is at zero gauge pressure, the load switch can still operate at its rated current.
    What information is required when placing an order?
    Please specify the product model, name, specifications, quantity, rated voltage, rated current, whether it requires an electric operating mechanism, details of spare parts/accessories, and any special conditions of use.