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DFW10-12 Outdoor High Voltage Ring Main Unit (RMU)
High Voltage Switchgear Series

DFW10-12 Outdoor High Voltage Ring Main Unit (RMU)

The material performance of the first and second fusion standardized ring cage box is not lower than S304 stainless steel or GRC material (glass fiber reinforced cement)and other materials.The shell should have sufficient mechanical strength and should not be deformed or damaged  during lifting, transportation and installation.The protection level of the outer box shall not be less than IP43.If the material of the ring cage is metal,the nominal thickness is≥2mm,and the allowable size deviation meets the B-class accuracy requirements of "GB/T 708 cold-rolled steel plate and steel strip size,shape, weight and Allowable deviation".

    Model meaning

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    First and second fusion standardized ring cage product introduction

    The outer box of the metal material should be treated with anti-corrosion coating process,the coating is uniform and the thickness is consistent,the coating should have a firm adhesion to ensure that there can be no obvious rust spots in 20 years,and the box shell has an anti-sticker function.

    The color of the ring cage is National network green,the CMYK value is C100M5Y50K40,and the PANTONG 3292C.If there are special requirements,it should be kept in harmony with the surrounding cultural and geographical environment.The surface of the case should have obvious reflective warning signs to ensure that the color will not fade for 15 years.

    The outer box should be set up with obvious signs, such as the name of the equipment, electrical hazards, etc.Signs and signs shall be made in accordance with the provisions of GDW 742.

    The distribution automation terminal in the ring cage includes centralized DTU and distributed DTU. Centralized DTU and distributed DTU shall meet their respective technical requirements. The outdoor ring cage reserved for the automation interface should also reserve an independent distribution automation unit installation space, which is generally placed according to the DTU shielded vertical, and the reserved width space is not less than 600mm.The DC power supply system is installed in the box, and secondary wiring is completed.

    Primary and secondary fusion standardized ring cage metal material dimensions:4 way:box width of 3200mm.6 channels:The box width is 4000mm . 

    The ring cage depth is 1150mm.Height≤2300mm,non-metallic ring cage height≤2500mm.The door opening Angle is not less than 90° .

    Overview

    With the continuous development and progress of society, great changes have taken place in china's urban power grid, and most cities have formed or are forming a large number of load-intensive areas, in the past, the power supply from the substation 12kV line (or branch line) to the direct user has been difficult to meet the requirements of urban development. Therefore, a new power supply method is produced by opening and closing the power supply to the user. However, with the intensification of urban densification, some of the original civil openings have been restricted by land and urban planning, so a more advanced and practical outdoor high-pressure ring cage (standardized) has emerged. The product does not need civil construction and occupies a small area,the configuration is very flexible,the power supply is more reliable,the construction and installation, debugging time is greatly shortened, and the overall cost is reduced.

    With the development of modern industry,the degree of automation and intelligence of electrical control equipment is getting higher and higher. the use of modern electronic technology, sensor technology,communication technology, computer network technology, the power equipment in the normal and accident conditions of monitoring, protection,control, measurement and other integration, to achieve good management, has become an inevitable trend and development direction.

    Outdoor high pressure ring cage (standardized) is the use of foreign advanced technology, install and adjust 12kv switchgear, circuit breaker, load switch,current and voltage transformer,12kv power supply PT, switching station FTU,RTU, communication control terminal (CCU), 12kv metering and automatic meter reading, USP power supply and indicating instrument into a movable, sealed and moisture-proof stainless steel box. Thus. the integration and modular assembly of the primary and secondary systems of the urban distribution network are realized, the construction period is shortened, and the reliability of the urban power network operation is greatly improved.

    Environmental conditions of use

    ◆Altitude: <1000m;

    ◆Maximum ambient temperature: +40°C;

    ◆Minimum ambient temperature: -25°C ;

    ◆Maximum daily temperature difference: 25K;

    ◆Indoor relative humidity: daily average ≤ 95% monthly average ≤ 90%;

    ◆Earthquake resistance: ground horizontal acceleration 0.2g; vertical acceleration 0.1g simultaneously,. Resonance, sinusoidal and beat wave test methods were adopted. Exciting 5 times, 5 waves each time, each interval 2s, safety factor is not less than 1.67;

    ◆The installation site should be free of gas vapor, chemical deposition, dust, pollution and other explosive and corrosive media that seriously affect the insulation of the load switch;

    ◆Used in ungrounded systems and 12kV systems grounded by small resistance or arc suppression coil.

    Meet the standard

    This product meets the latest issued and implemented national standards, industry standards and lEC standards, and other standards with higher performance can be used after consultation with the user, The relevant provisions contained in the following standards constitute, by reference, the provisions of these technical conditions. All standards are subject to revision, and this technical condition shall comply with the requirements of the latest version of the following standards.

    ◆GB 16926-1997AC high voltage load switch and fuse combination appliance

    ◆GB 3804-2004 3.6kV~40.5kV high voltage AC load switch

    ◆GB 3906-2006 3.6kV~40.5kV AC metal enclosed switchgear and control equipment

    ◆GB/T 11022-1999 High voltage switchgear and control equipment standard common technical requirements

    ◆GB 4208-2008 Shell protection grade (IP code)

    ◆IEC420 high voltage AC load switch and fuse combination appliance

    ◆lEC298 AC metal enclosed switchgear and control equipment above 1 kV and below 52kV.

    ◆GB 1984-2003 High voltage Ac circuit breaker

    Product characteristics

    The product adopts gas insulation, and can be equipped with circuit breakers, load switches, combined electrical appliances and other primary programs

    The product is based on the latest distribution automation standards for the first and second fusion design, integration of DTU and intelligent sensing, online detection and other intelligent components, suitable for a variety of distribution automation system applications.

    ◆Strong adaptability to the environment

    ◇Industrial grade design, the severity level reaches outdoor level IV

    ◇Good electromagnetic compatibility design, internal test to meet IV requirements;

    ◇Convenient on-site installation and debugging;

    ◇Convenient maintenance, low cost, provide remote maintenance

    ◆Rich function,excellent performance

    ◇A variety of communication ports, double Ethernet,4 serial ports, support optical fiber, wireless routing communication;

    ◇Support the current popular protocols,GB101,GB104, CDT, MODBUS, etc.

    ◇Support communication timing,≤ 5S, punctuality accuracy ≤ 2S/ day;

    ◇Support national network communication data encryption (168);

    ◇Control 4 way, 6 way, 8 way switchgear, isolation switch and grounding brake;

    Support environmental temperature and humidity monitoring;

    ◇With harmonic analysis function; Support "three remote" function, analog accuracy reaches 0.2/0.5 level;

    ◇With a variety of protection functions, short circuit overcurrent, single-phase grounding;

    ◇80-point fault recording and fault message upload;

    ◇Support a variety of voltage/power operation power supply, battery activation;

    ◇Support electromagnetic transformer or electronic transformer access;

    ◆Intelligent: integrated distribution network automation intelligent terminal, can achieve distribution network automation, feeder automation and other intelligent distribution network functions.

    ◆Integration: a two-time integration design, a switch equipment integration of two intelligent components, integrated design, easy integration and operation and maintenance.

    ◆Miniaturization compact structure, easy operation, mainly equipped with gas insulated switchgear and solid insulated switchgear equipment produced by our company.

    ◆Diversification: Circuit breakers, load switches, combined electrical appliances and other schemes can be freely combined to meet different needs.

    Technical parameter

     Name

    Unit

    Load switch cabinet

    Modular electrical cabinet

    Rated peak withstand current

    kA

    50/63

    Closed-loop breaking current

    A

    630

    Rated cable charging breaking current

    A

    10

    Rated no-load transformer breaking current

    A

    16

    Rated breaking transfer current

    A

     

    1750

    Expected short-circuit breaking current of fuse

    kA

     

    63

    Ground switch short-time withstand current/duration

    kA

    25kA/1s

    Number of times the rated current is broken

     T i m e

    ≥200

    Mechanical life

    Time

    ≥2000

     

    Not more than 1%

    Rated breaking transfer current

    A

     

    1750

    Expected short-circuit breaking current of fuse

    kA

     

    63

    Ground switch short-time withstand current/duration

    kA

    25kA/1s

    Number of times the rated current is broken

     T i m e

    ≥200

    Mechanical life

     T i m e

    ≥2000

    Annual leakage rate of SF6 gas

     

    ≤0.05%

    Rated insulation level

     1min power frequency withstand voltage (valid  value)

    Fracture

    kV

    48

    Interphase

    kV

    42

    Oppositely

    kV

    42

    Lightning impulse withstand voltage(peak value)

    Fracture

    kV

    85

    Interphase

    kV

    75

    Oppositely

    kV

    75

    Spring operating mechanism

     

    Not more than 1%

    Operating voltage

    V

    DC48V/AC 220V

    Outer insulation creepage ratio

    mm/kV

    ≥20

    Switching is not the same

    ms

     Smaller than 5

    Different closing times

    ms

     Smaller than 5

    Main loop resistance

     Smaller than 140

    Shell protection level

     

    IP4X

    Structural and technical requirements

    The load switch in the primary and secondary fusion ring cage adopts the three-station SF6 load switch, and the electrical life of SF6 load switch should meet the requirements of E3 level; The electrical life of the circuit breaker should meet the requirements of class E2.

    ◆Anti-condensation measures should be taken in the air insulated switch cabinets such as PT cabinets and metering cabinets condensation controller installed in the cabinet), such as resistance heaters (with control switches).

    The relative pressure of SF6 in the air bag of the unit SF6 ring cabinet should not exceed 0.04Mpa. The entire inflatable housing should meet the requirements of the "closed pressure system" stipulated in lEC60298,the annual air leakage is not more than 0.05%, 30 years maintenance-free, and does not need to be re-inflated. The SF6 pressure gauge monitors the gas pressure in the SF6 gas chamber.

    ◆The rated current of the fuse should be matched with the load. The parameters of the fuse are: rated voltage 12kV,rated breaking current (RMS) 63kA. The primary and secondary fusion ring cage used for transformer protection should not only fuse the trip,but also easily realize the electric trip.

    ◆The first and second fusion ring cage should have a perfect five-guard interlock function.

    ◆Through the control of the mechanism interlock device, the operation fully achieves the following five anti-interlock functions:

    ◇Prevent mis-switch circuit breaker (load switch);

    ◇Prevent with load switching isolation switch;

    ◇Prevent live hanging (close) grounding wire (grounding switch);

    Prevent with grounding wire (grounding switch) off circuit breaker (load switch, isolation switch).

    ◇Prevent stray live interval;

    ◇Fully enclosed structure, the switch cabinet is mainly composed of gas chamber, cable room, mechanism room (secondary room) and other compartments. The distance between the cable connector and the cable lead-in (hole or fixed hoop) is 650mm.The inner sleeve and supporting insulation are made of epoxy resin, and the creepage specific distance is 20mm/kv. Copper busbar is used for inter-connection and copper busbar is used for grounding busbar. The selection of cross section should meet the requirements of GB3906.

    ◇The panel of the mechanism box is equipped with a live indicator with electrical testing function, which is easy to replace and can be connected with a secondary nuclear phase meter

    ◇The first and second fusion ring cage a line analog plate identification is clear.

    ◇Internal installation of high-voltage electrical components, such as: SF6 load switches, circuit breakers,transformers,arresters, etc, should have durable and clear nameplates, nameplates should be installed in the operation or maintenance of easy to observe the position.

    ◇The primary and secondary fusion ring cage is configured with a secondary chamber or control box, which has a secondary circuit matching with the operating mechanism, Manual/electric operation mechanism can be configured, and electric operation function is reserved, remote control and remote communication interface are reserved to meet the needs of remote monitoring, short-circuit fault indicator should also be provided to meet the requirements of inter-phase short-circuit and single-phase fault grounding indication, and switching output function. The inner terminal of the ring cabinet must be dustproof and flame retardant, CT's secondary wire section is 2.5 mm square of copper core. and a current test box is installed in the loop The cross section of voltage and control wire is 1.5 square mm copper core.

    ◇Lower cabinet door with observation window, made of flame-retardant transparent material.

    ◇The primary and secondary fusion ring cage completes the cable installation and maintenance in front of the cabinet, and can be installed against the wall.

    ◇The load switch adopts the three-station structure, and the front panel has an intuitive position indication. The ground switch and the load switch/isolation switch of the three-station switch have separate operating handle jacks.

    ◇The primary and secondary fusion ring cage structure has the function of preventing injury to the operator when the internal fault arcs:the compartment has a metal partition to prevent the expansion of accidents, The gas chamber has a pressure release area; There is a pressure release plate at the rear of the cabinet.

    ◇The installation size of load switch and operating mechanism is unified, and the same parts, wearing parts and spare parts are interchangeable.

    ◇The air chamber of the primary and secondary fusion ring cage is welded with 3mm high-quality 304 stainless steel plate, and the cabinet is made of aluminum-zinc clad steel plate (except for ventilation, exhaust port and observation window), The thickness of the steel plate is not less than 2mm, which has sufficient mechanical and fire resistance.

    ◇ All components of the live main circuit are installed in the gas room, and the protection level of the gas room should meet the requirements of IP67;Cabinet meets lP4X requirements.

    ◇The position of the lifting ring (one on each side) for lifting should be set reasonably,so that the switching device in suspension should be kept level, and there should be no friction contact between the chain and any part so as to avoid scratching the spray layer on the surface of the box during the lifting process.

    ◇Along the entire length of all the primary and secondary fusion ring cage extension direction, should be provided with a dedicated ground bus, if it is copper, its current density in the specified ground fault, should not exceed 200A/mm2, but the minimum cross section shall not be less than 110mm2,the grounding conductor is not copper,it should also meet the requirements of peak and short-term withstand current specified on the nameplate. The contact area of the ground point of the shell should meet the requirements, The diameter of the ground screw should not be less than 12mm. The ground point should be marked with the word "grounding" or other grounding symbols.

    ◇The main busbar in the air chamber is made of copper material, and the branch lead section in the busbar section cabinet is the same as the main busbar; The outer surface of the main busbar and the branch busbar (including the connecting part) should be insulated organically, that is, the busbar compartment and the cable compartment should not have exposed parts (except the cable terminal).

    ◇Other requirements of SF6 load switch:

    The arc extinguishing medium and insulating medium of the load switch are SF6 gas;

    Each independent SF6 gas chamber should generally be equipped with a device that can display the internal pressure, and the device should be able to clearly display the pressure range of the safe operation of the equipment.

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    Typical design

    Outdoor high pressure ring cage (standardized) dimensions

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    Outdoor high pressure ring cage (standardized) ground interface dimensions

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