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11kV Compact Substation 1000kVA Prefabricated Box-type Substation - China Suppliers & Factory Direct Solutions
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11kV Compact Substation 1000kVA Prefabricated Box-type Substation - China Suppliers & Factory Direct Solutions

The YB□-12 series intelligent integrated substation, commonly known as the European type substation, represents a cutting-edge solution in high-voltage switchgear, distribution transformers, and low-voltage distribution devices. Offered by leading China suppliers, this factory-prefabricated equipment is designed for both indoor and outdoor use, ensuring a compact and efficient distribution system, Engineered in accordance with specific wiring solutions, the YB□-12 series combines high-voltage power reception, transformer functionality, and low-voltage distribution into a cohesive unit. Its robust construction features moisture-proof, rust-proof, dust-proof, rodent-proof, fireproof, anti-theft characteristics, and is housed in a fully enclosed, movable steel structure or non-metal box, This substation operates as a fully integrated mechanical and electrical system, making it ideal for various applications. You will find its widespread use in urban power grid renovations, residential communities, high-rise buildings, industrial and mining areas, hotels, shopping malls, airports, railways, oil fields, docks, highways, as well as in temporary power facilities and other indoor and outdoor environments. Trust in top-tier suppliers in China for your substation needs, ensuring reliability and efficiency in power distribution

    Model meaning

    Derui Electric Substation Model Meaning Diagram

    Conditions of use

    Altitude: ≤1000m;

    Ambient temperature: upper limit of ambient air temperature +40℃, lower limit -15℃;

    Relative humidity: The daily average relative humidity shall not exceed 95%; monthly average relative humidity shall not exceed 90%;

    Installation location: in places without fire, explosion hazard, conductive dust, chemical corrosive gas and severe vibration;

    When the above normal service conditions cannot meet the usage requirements, the user shall negotiate with the manufacturer.

    Product characteristics

    The basic structure of the substation is classified into “目” and “品” shapes. The box framework is welded with high-quality channel steel and angle steel, with high mechanical strength. The box is made of aluminum alloy profiles, which have good anti-corrosion ability. The overall beautiful appearance can be coordinated with the surrounding environment through painting and coloring. The carefully designed bottom lifting device provides great convenience for installation, transportation and movement.

    There are independent high-voltage room, transformer room and low-voltage room inside the substation, and the lighting in each room automatically opens with the opening of the door. The high-voltage room is equipped with high-voltage ring main unit, which can be selected as compressed air type or vacuum load switch according to user needs, and it also has the "five prevention" function. When current-limiting high-voltage fuse is used, if a phase fuse is blown, the load switch will automatically open, avoiding faults caused by phase loss operation.

    The transformer room adopts natural ventilation and automatic control forced cooling device, with exhaust system that automatically controls with temperature changes, which can effectively control and reduce the temperature inside the box to meet operational requirement. According to user requirements, anti-condensation device can also be used, which can be easily accessed from both sides of the transformer room through the door along the track. The box material can prevent rainwater and dirt from entering, and has the conditions for long-term outdoor use, ensuring anti-corrosion, waterproof and dustproof performance, long service life, simple maintenance, as well as beautiful appearance.

    1Transformers Option

    Transformers can be dry-type or oil immersed type.

    2Low Voltage Room Function

    The low voltage room has the overall function of low-voltage switchgear, which can be selected and combined by users at will.

    3Outer Shell Material

    Outer shell material: including composite plate, stainless steel composite plate, aluminum zinc plated plate, stainless steel plate and metal carved plate.

    4Structural Feature

    The high-voltage structure is reasonable and compact, and HXGN17 and XGN15 ring main units can be selected, all of which have five prevention interlocking functions. The natural ventilation and automatic ventilation cooling system for transformer can be applied to dry-type and oil-type transformers.

    5Low Voltage Room Configuration

    Multiple structural distribution solutions can be adopted according to user requirements, including power distribution, lighting distribution, reactive power automatic compensation, energy metering and other functions, and it's equipped with an automatic lighting system.

    Substation performance parameter

    No. Item Unit Parameter
    High voltage unit Rated frequency Hz 50
    Rated voltage kV 7.2、12
    Rated current A 400、630
    Transfer current A 1200~3150
    Power frequency withstand voltage(phase-ground,phase-phase/isolating distance) kV 42/48
    Lightning impulse withstand voltage(phase-ground,phase-phase/isolating distance) kV 75/85
    Rated short-circuit breaking current (current-limiting fuse) kA 31.5
    Rated capacity kVA 30~2000
    Tap range ±2x2.5%、±5%
    Transformer unit Connecting group % YynO、Dyn11
    Impedance voltage % 4、4.5
    Low voltage unit Rated voltage V 220、380
    Rated current of main circuit A 50~4000
    Branch current A 5~800
    Outer shell Protection level (conventional product) IP33D
    Noise level db ≤50

    Substation layout plan

    Substation Layout Plan Diagram 1
    Substation Layout Plan Diagram 2
    Substation Layout Plan Diagram 3
    Substation Layout Plan Diagram 4
    Substation Layout Plan Diagram 5
    Substation Layout Plan Diagram 6

    Basic drawing and layout plan

    Substation Basic Drawing and Installation Blueprint

    Frequently Asked Questions (FAQ)

    What are the environmental limits for installing the substation?
    The substation is designed for altitudes up to 1000 meters. The ambient air temperature should stay within -15°C to +40°C, and the daily average relative humidity should not exceed 95% (monthly average ≤ 90%). It must be installed in locations free of fire, explosion risks, conductive dust, chemical corrosive gases, and severe vibration.
    Which types of transformers can be integrated into the substation?
    The substation is highly flexible and can accommodate either dry-type transformers or oil-immersed type transformers based on user specifications and application requirements.
    How does the ventilation and cooling system operate in the transformer room?
    The transformer room utilizes a combination of natural ventilation and an automatically controlled forced cooling system. The exhaust fans trigger automatically based on temperature changes to maintain optimal operational temperatures inside the enclosure.
    What shell materials are available for the substation enclosure?
    The outer shell can be constructed from a variety of durable materials including composite plates, stainless steel composite plates, aluminum-zinc plated plates, stainless steel plates, and metal carved plates.
    What safety mechanisms are built into the high-voltage unit?
    The high-voltage room features a ring main unit (with options for compressed air or vacuum load switches) that includes a "five prevention" interlocking system. Additionally, if a phase fuse blows, the load switch automatically opens to prevent faults caused by phase loss.
    What is the protection level and noise rating of the enclosure?
    The conventional configuration of the substation offers an IP33D protection rating, which effectively prevents dust and water ingress. The operational noise level is maintained at a quiet limit of ≤50 dB.