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1000kVA 11kV Compact Substation - China Suppliers Prefabricated Box-Type Substation Factory Solutions
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1000kVA 11kV Compact Substation - China Suppliers Prefabricated Box-Type Substation Factory Solutions

The YB□-12 series intelligent integrated substation, often referred to as the European type substation, is an advanced solution that combines high-voltage switchgear, distribution transformers, and low-voltage devices into one compact unit. This factory-prefabricated equipment is designed for both indoor and outdoor applications, following a specific wiring schematic to ensure efficiency and reliability, Manufactured in China, this substation integrates high-voltage power reception, transformer functionality, and low-voltage distribution in a single, fully enclosed structure. Its durable design features moisture-proof, rust-proof, dust-proof, fireproof, rodent-proof, and anti-theft characteristics, making it suitable for diverse environments, The YB□-12 series is ideal for urban power grid renovations, residential communities, high-rise buildings, industrial and mining sites, hotels, shopping malls, airports, railways, oil fields, docks, highways, and temporary power installations. As one of the leading suppliers in the market, we ensure that our factory produces high-quality substations that meet various operational needs across different sectors

    Model meaning

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    Conditions of use

    • Altitude: ≤1000m;
    • Ambient temperature: upper limit of ambient air temperature +40℃, lower limit -15℃;
    • Relative humidity: The daily average relative humidity shall not exceed 95%; monthly average relative humidity shall not exceed 90%;
    • Installation location: in places without fire, explosion hazard, conductive dust, chemical corrosive gas and severe vibration;
    • When the above normal service conditions cannot meet the usage requirements, the user shall negotiate with the manufacturer.

    Product characteristics

    The basic structure of the substation is classified into “目” and “品” shapes. The box framework is welded with high-quality channel steel and angle steel, with high mechanical strength. The box is made of aluminum alloy profiles, which have good anti-corrosion ability. The overall beautiful appearance can be coordinated with the surrounding environment through painting and coloring. The carefully designed bottom lifting device provides great convenience for installation, transportation and movement.

    There are independent high-voltage room, transformer room and low-voltage room inside the substation, and the lighting in each room automatically opens with the opening of the door. The high-voltage room is equipped with high-voltage ring main unit, which can be selected as compressed air type or vacuum load switch according to user needs, and it also has the "five prevention" function. When current-limiting high-voltage fuse is used, if a phase fuse is blown, the load switch will automatically open, avoiding faults caused by phase loss operation.

    The transformer room adopts natural ventilation and automatic control forced cooling device, with exhaust system that automatically controls with temperature changes, which can effectively control and reduce the temperature inside the box to meet operational requirement. According to user requirements, anti-condensation device can also be used, which can be easily accessed from both sides of the transformer room through the door along the track. The box material can prevent rainwater and dirt from entering, and has the conditions for long-term outdoor use, ensuring anti-corrosion, waterproof and dustproof performance, long service life, simple maintenance, as well as beautiful appearance.

    1 Transformers can be dry-type or oil immersed type.
    2 The low voltage room has the overall function of low-voltage switchgear, which can be selected and combined by users at will.
    3 Outer shell material: including composite plate, stainless steel composite plate, aluminum zinc plated plate, stainless steel plate and metal carved plate.
    4 Structural feature: The high-voltage structure is reasonable and compact, and HXGN17 and XGN15 ring main units can be selected, all of which have five prevention interlocking functions. The natural ventilation and automatic ventilation cooling system for transformer can be applied to dry-type and oil-type transformers.
    5 Low voltage room: Multiple structural distribution solutions can be adopted according to user requirements, including power distribution, lighting distribution, reactive power automatic compensation, energy metering and other functions, and it's equipped with an automatic lighting system.

    Substation performance parameter

    No. Item Unit Parameter
    High voltage unit Rated frequency Hz 50
    Rated voltage kV 7.2、12
    Rated current A 400、630
    Transfer current A 1200~3150
    Power frequency withstand voltage(phase-ground,phase-phase/isolating distance) kV 42/48
    Lightning impulse withstand voltage(phase-ground,phase-phase/isolating distance) kV 75/85
    Rated short-circuit breaking current (current-limiting fuse) kA 31.5
    Rated capacity kVA 30~2000
    Tap range ±2x2.5%、±5%
    Transformer unit Connecting group % YynO、Dyn11
    Impedance voltage % 4、4.5
    Low voltage unit Rated voltage V 220、380
    Rated current of main circuit A 50~4000
    Branch current A 5~800
    Outer shell Protection level (conventional product) IP33D
    Noise level db ≤50

    Substation layout plan

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    Basic drawing and layout plan

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    Frequently Asked Questions (FAQ)

    What are the environmental requirements for installing this substation?
    The substation should be installed at an altitude of ≤1000m, with ambient temperatures ranging from -15℃ to +40℃. The daily average relative humidity should not exceed 95% (monthly average ≤90%). The installation site must be free from fire, explosion hazards, conductive dust, chemical corrosive gases, and severe vibrations.
    What materials are used for the outer shell of the substation?
    The outer shell can be configured using composite plates, stainless steel composite plates, aluminum-zinc plated plates, stainless steel plates, or metal carved plates, offering long-term outdoor durability, anti-corrosion, waterproof, and dustproof protection.
    How is temperature controlled within the transformer room?
    The transformer room utilizes a combination of natural ventilation and an automatic control forced cooling system. The exhaust system automatically adjusts and operates based on temperature changes to keep the internal environment within safe operational limits.
    Does the high-voltage room feature safety protection mechanisms?
    Yes, the high-voltage room is equipped with a high-voltage ring main unit (supporting compressed air or vacuum load switches) and includes a "five prevention" interlocking function. Additionally, if a phase fuse blows in the current-limiting high-voltage fuse, the load switch automatically opens to prevent phase loss faults.
    What functions can be customized in the low-voltage room?
    The low-voltage room can be configured to support power distribution, lighting distribution, automatic reactive power compensation, and energy metering. It is also equipped with an automatic lighting system that turns on when the door is opened.